Essex Board
Essex board is a highly compact board for use in furniture construction. A smooth, lightweight alternative to plywood sheets, easy to cut & shape for pelmets and more.
Protecting Fragile Goods with Soap Packaging Layer Sheets
In the health and beauty industry, packaging plays a crucial role in product integrity. Whether shipping soaps, creams, or cosmetic goods, brands must ensure that products arrive in perfect condition — without scratches, dents, or contamination. During transit and storage, stability is everything. Without the right support, stacked goods can shift, scuff, or collapse, resulting in wasted stock and unhappy customers.
Our soap packaging layer sheets are specifically designed to provide a protective barrier between layers of products, making them an essential component in health and beauty export packaging. Strong, recyclable, and cut to order, they deliver both practical protection and sustainability benefits.
Layer Sheets for Soap Export
We supply layer sheets for soap and similar products that require careful handling during export and distribution.
- Thickness: available in a range of grades for lightweight to heavy-duty use
- Materials: high-quality cardboard sheets cut to customer dimensions
- Formats: straight or radius corners to suit palletised loads
By inserting these protective cardboard sheets between product layers, manufacturers and exporters can prevent product damage and improve stability during long-haul shipments.
Benefits: Prevents Scuffing & Stabilises Loads
Cardboard layer sheets provide multiple benefits for health and beauty goods in transit:
- Prevents surface damage – protects soaps and cosmetic containers from rubbing or scuffing
- Stabilises pallet loads – reduces product movement and shifting during handling
- Protects branding – maintains the integrity of packaging designs and labelling
- Cost-effective – reduces losses caused by breakages or returns
For businesses exporting fragile or high-value goods, these simple solutions make a measurable difference in protecting the bottom line.
Applications in Health & Beauty Supply Chains
Our export packaging solutions are used across the health and beauty industry, including:
- Soap manufacturers exporting bulk goods
- Cosmetic producers shipping jars, tubs, and bottles
- Distributors moving mixed loads of health & beauty products
- Retailers requiring stable palletised shipments
Wherever fragile or branded products need safe handling, our soap packaging layer sheets provide reliable support.
Sustainability Credentials
In an industry under pressure to reduce waste and improve eco-credentials, our layer sheets provide a sustainable advantage:
- Manufactured from recyclable cardboard
- Sourced from responsibly managed materials
- Replaces plastics and non-recyclable alternatives
- Supports circular economy initiatives
By choosing cardboard over less sustainable alternatives, health and beauty brands can strengthen their environmental profile while protecting their products.
Popular consumer packaging boards
We stock a huge array of standard board and we can also source bespoke board for your project. Get in contact to see how we can help you.
PE Paper / Lined Board
Used for packaging any wet or greasy product, or where a waterproof barrier is required between the product and its outside environment.
Brown Dyed Board
Brown dyed greyboard on 2 sides. Used in manufacture of board envelopes, “recycled look” cartons – printed and unprinted, art and craft work.
White lined greyboard
Uncoated white lined board with grey reverse. Used in manufacture of presentation boxes, mounting pictures and making showcards.
Displayboard
Available in 2 sided white (grey & white centre). Used principally in show card mounting and hanging displays.
Folding Boxboard
Fully coated white folding boxboard with manila back (GC2). Used mainly for high quality print and carton applications
Coated White Lined Greyboard
Used primarily in printing industry and general carton work
Kraft lined greyboard
Used mainly for manufacturing rigid boxes, picture backing boards, industrial packaging.
2 Sided Kraft
Used mainly for manufacturing rigid boxes, picture backing boards, industrial packaging.
Kraft Lined Greyboard – 2 Sided
Used mainly for manufacturing rigid boxes, picture backing boards, industrial packaging.
Coated White Greyboard
This is the cheapest and most economical option in solid board. Also known simply as "greyboard"
Looking to improve your export packaging with soap packaging layer sheets?
Contact us today to discuss your requirements and request a tailored solution for your health and beauty supply chain.
- Consistent, high-quality supply for export packaging
- Custom cut to your specifications
- Fast turnaround on high-volume orders
- Commitment to eco-friendly manufacturing
Bulk Ordering
For businesses large and small.
Eco-Aware Products
Recyclable, compostable, and food-safe.
Built to perform
Packaging that holds up and looks right.
Our commitment to sustainable packaging
Sustainable, compliant & customised cardboard Solutions
We believe packaging should protect more than just products — it should protect the planet too. That’s why we use responsibly sourced materials, meet strict industry standards, and manufacture recyclable boxes tailored to your exact needs.
- We manufacture with cardboard that is made from a minimum of 70% recycled materials.
- We are FSC certified and source our raw materials from sustainable forests.
- We conform to major retailer and industry requirements.
- We cater to all primary pack formats and packing processes.
- Our boxes are manufactured to your needs.
- Our boxes are 100% recyclable.
What our clients have to say
“In the 15 years of our companies working together, Limehouse have supplied a consistently high quality product and their friendly, knowledgeable team provide an excellent customer service. We are a demanding customer, and they always go the extra mile to ensure we receive what we want, when we want it – highly recommended!”
Keith Bradley (MD), Jute Export Ltd
What our clients have to say
“Limehouse Boardmills combines decades of expertise with cutting-edge technology. Their dedication to quality and customer satisfaction makes them a leader in cardboard engineering. A true pleasure to work with!”
What our clients have to say
“We’ve worked with Limehouse Boardmills for years, and their craftsmanship and reliability are unmatched. Their team consistently delivers creative, cost-effective solutions tailored to our business requirements.”
What our clients have to say
“Limehouse Boardmills exceeded our expectations with their innovative cardboard solutions. Their attention to detail and commitment to sustainability made them the perfect partner for our packaging needs. Highly recommended!”
Frequently Asked Questions
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