Essex Board
Essex board is a highly compact board for use in furniture construction. A smooth, lightweight alternative to plywood sheets, easy to cut & shape for pelmets and more.
Protective Cardboard Sheets for Soap Packaging & Export
When exporting soaps and similar products, packaging must do more than contain — it must protect and stabilise. Without the right support, soaps can shift during transit, scuff against each other, and arrive in poor condition.
Our soap packaging layer sheets are designed to solve this problem. Placed between product layers, these cardboard sheets create a barrier that protects surfaces, stabilises pallet loads, and ensures goods arrive exactly as intended.
Specifications
- Thickness: supplied in grades suitable for lightweight or bulk soaps
- Materials: recyclable cardboard, cut to size
- Options: straight or radius corners to prevent wrap punctures
- Format: sheets guillotined to your specifications for efficient packing
Benefits of Soap Layer Sheets
- Prevents scuffing – protects soap surfaces and packaging from friction damage
- Stabilises loads – reduces movement during handling and shipping
- Protects branding – ensures labels and packaging remain intact
- Cost-effective – lightweight, recyclable, and affordable for exporters
Applications
Our soap packaging layer sheets are widely used in:
- Soap manufacturing and export
- Bulk shipments of health & beauty products
- Palletised loads requiring separation and protection
- E-commerce businesses shipping handmade or artisan soaps
Wherever soap products are being stored or shipped, layer sheets provide simple, reliable protection.
Sustainability Credentials
Our layer sheets are made with sustainability in mind:
- 100% recyclable cardboard
- Responsibly sourced materials
- A greener alternative to plastic interlayers
- Supports eco-friendly export practices
By choosing cardboard inserts, soap brands demonstrate their commitment to reducing waste and protecting the environment.
Popular retail boards
We stock a huge array of standard board and we can also source bespoke board for your project. Get in contact to see how we can help you.
PE Paper / Lined Board
Used for packaging any wet or greasy product, or where a waterproof barrier is required between the product and its outside environment.
Brown Dyed Board
Brown dyed greyboard on 2 sides. Used in manufacture of board envelopes, “recycled look” cartons – printed and unprinted, art and craft work.
White lined greyboard
Uncoated white lined board with grey reverse. Used in manufacture of presentation boxes, mounting pictures and making showcards.
Displayboard
Available in 2 sided white (grey & white centre). Used principally in show card mounting and hanging displays.
Folding Boxboard
Fully coated white folding boxboard with manila back (GC2). Used mainly for high quality print and carton applications
Coated White Lined Greyboard
Used primarily in printing industry and general carton work
Kraft lined greyboard
Used mainly for manufacturing rigid boxes, picture backing boards, industrial packaging.
2 Sided Kraft
Used mainly for manufacturing rigid boxes, picture backing boards, industrial packaging.
Kraft Lined Greyboard – 2 Sided
Used mainly for manufacturing rigid boxes, picture backing boards, industrial packaging.
Coated White Greyboard
This is the cheapest and most economical option in solid board. Also known simply as "greyboard"
Looking for reliable soap packaging layer sheets for export?
Contact us today to request samples or get a custom quote tailored to your packaging requirements.
- Experience supplying soap packaging materials
- Consistent, reliable quality for export shipments
- Flexible supply for small or large runs
- Focused on eco-friendly manufacturing
Bulk Ordering
For businesses large and small.
Eco-Aware Products
Recyclable, compostable, and food-safe.
Built to perform
Packaging that holds up and looks right.
Our commitment to sustainable packaging
Sustainable, compliant & customised cardboard Solutions
We believe packaging should protect more than just products — it should protect the planet too. That’s why we use responsibly sourced materials, meet strict industry standards, and manufacture recyclable boxes tailored to your exact needs.
- We manufacture with cardboard that is made from a minimum of 70% recycled materials.
- We are FSC certified and source our raw materials from sustainable forests.
- We conform to major retailer and industry requirements.
- We cater to all primary pack formats and packing processes.
- Our boxes are manufactured to your needs.
- Our boxes are 100% recyclable.
What our clients have to say
“In the 15 years of our companies working together, Limehouse have supplied a consistently high quality product and their friendly, knowledgeable team provide an excellent customer service. We are a demanding customer, and they always go the extra mile to ensure we receive what we want, when we want it – highly recommended!”
Keith Bradley (MD), Jute Export Ltd
What our clients have to say
“Limehouse Boardmills combines decades of expertise with cutting-edge technology. Their dedication to quality and customer satisfaction makes them a leader in cardboard engineering. A true pleasure to work with!”
What our clients have to say
“We’ve worked with Limehouse Boardmills for years, and their craftsmanship and reliability are unmatched. Their team consistently delivers creative, cost-effective solutions tailored to our business requirements.”
What our clients have to say
“Limehouse Boardmills exceeded our expectations with their innovative cardboard solutions. Their attention to detail and commitment to sustainability made them the perfect partner for our packaging needs. Highly recommended!”
Frequently Asked Questions
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